How to choose Aluminium light pole?

Table of Contents

Choosing Aluminium Light Poles Based on Location

How to choose Aluminium light pole?

Parks and Scenic Areas Aluminium Pole

Recommended Height: 4–6 m

Surface Treatment Recommendations:

  • Prioritize hot-dip galvanizing (HDG) as the base coat, followed by powder coating or polyester coating for weather resistance, pollution resistance, and landscape coordination.
  • Colors should harmonize with the environment and building materials, such as wood hues, grass green, and beige grey, to minimize glare and discordance.
  • In moist or saline spray environments, add a salt spray resistant coating on top of the HDG and ensure regular maintenance.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 80–120 mm
  • Wall Thickness: 2.5–4 mm
  • If budget allows or for higher loads, consider increasing to 4–5 mm for enhanced wind resistance.

Along National Highways Aluminium Pole

Recommended Height: 10–14 m

Surface Treatment Recommendations:

  • Recommend HDG as the base, combined with epoxy primer + polyurethane topcoat or high-durability powder coating for excellent salt spray and UV resistance, making long-term maintenance easier.
  • Neutral colors for better nighttime contrast and visibility; reflective identifiers may be added if necessary.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 180–260 mm
  • Wall Thickness: 4–6 mm
  • In areas with high wind speeds, consider thickening to 6–8 mm for increased structural capacity.

Urban Secondary Roads and Streets Aluminium Pole

Recommended Height: 6–9 m

Surface Treatment Recommendations:

  • HDG as the base with a weather-resistant epoxy/polyurethane topcoat, colors can be grey, silver, deep blue, etc., balancing aesthetics and durability.
  • For frequently maintained roads, powder coating is preferred for easier site maintenance and cost control.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 120–180 mm
  • Wall Thickness: 3–5 mm

Rural Roads Aluminium Pole

Recommended Height: 5–7 m

Surface Treatment Recommendations:

  • HDG base with a weather-resistant coating, colors should harmonize with the surrounding environment; an extra waterproof coating is advisable in humid areas.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 100–150 mm
  • Wall Thickness: 3–5 mm

Large Parking Lots, Commercial Areas, and Sports Fields Aluminium Pole

Large Parking Lots and Commercial Areas: 8–14 m

Surface Treatment Recommendations:

  • HDG + dual-layer coating (epoxy primer + polyurethane topcoat) or high-durability powder coating to enhance abrasion resistance, pollution resistance, and long-term color stability.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 160–260 mm
  • Wall Thickness: 4–6 mm

Sports Fields (Outdoor Venues/Sports Arenas): 14–25 m

Surface Treatment Recommendations:

  • HDG + multi-layer anti-corrosive system; high-strength steel or aluminium may be used to reduce weight and increase durability; additional glare control design is recommended.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 250–400 mm
  • Wall Thickness: 6–10 mm

Note: Sports fields and large areas have higher requirements for pole strength and stability; detailed design must consider light placement and wind loads.

Residential Areas and Small Parking Lots Aluminium Pole

Recommended Height: 4–6 m

Surface Treatment Recommendations:

  • HDG base with medium weather-resistant coating; low glare and low reflection coatings are preferred, with environmentally friendly colors.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 100–140 mm
  • Wall Thickness: 3–5 mm

Highways and Major Roads Aluminium Pole

Recommended Height: 12–14 m

Surface Treatment Recommendations:

  • High-strength salt spray resistant coating system, with HDG as the base; if necessary, thicker coatings should be used to ensure long-term durability in environments with salt spray and de-icing agents.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 200–320 mm
  • Wall Thickness: 6–8 mm

Airport Runways Aluminium Pole

Runway Edge Lights/Parking Area Lighting: 5–8 m

Surface Treatment Recommendations:

  • HDG as the base with weather-resistant coating; in extreme environments (heavy de-icing agents, salt spray), consider stainless steel or aluminium bodies for increased compatibility.

Base Diameter and Wall Thickness Recommendations:

  • Base Diameter: 100–180 mm
  • Wall Thickness: 3–6 mm

Runway Approach Lights, Pavement Edge Lights and Other Aviation Lighting Systems: Follow ICAO Annex 14 standards, typically using dedicated high tower structures; specific heights depend on light fixture grade and system layout, often found in middle heights, with some systems requiring taller towers.

Surface Treatment Recommendations and Base Diameter/Wall Thickness:

Design based on specific fixture models and tower structures, typically aimed to meet anti-corrosion, impact resistance, and ease of maintenance goals; HDG or stainless steel/aluminium is preferred with appropriate coatings.

How to choose Aluminium light pole?

Selecting Aluminium Light Poles Based on Road Width

Road Width Approximately 3–4 m, Pole Height 3–4 m

  • Installation Distance: 10 m
  • Surface Treatment Recommendations: HDG as the base with weather-resistant coating; colors should prioritize low contrast to reduce nighttime glare.
  • Base Diameter and Wall Thickness: 80–100 mm, 2–3 mm

Road Width Approximately 5–7 m, Pole Height 5–7 m

  • Installation Distance: 10–25 m
  • Surface Treatment Recommendations: HDG + medium weather-resistant coating; powder coating could be used if appearance and durability need enhancement.
  • Base Diameter and Wall Thickness: 100–150 mm, 3–5 mm

Road Width Approximately 8–12 m, Pole Height 8–12 m

  • Installation Distance: 30–40 m
  • Surface Treatment Recommendations: HDG + high weather-resistant coating or dual-layer coating system to ensure stability and uniformity under larger openness and higher wind loads.
  • Base Diameter and Wall Thickness: 150–250 mm, 4–6 mm

Main Roads Width Approximately 20 m, Pole Height 12–14 m

  • Installation Distance: At least 40 m
  • Surface Treatment Recommendations: HDG + high protection coating; in environments with significant salt spray and pollution, stainless steel or aluminium structures are prioritized for enhanced long-term maintainability.
  • Base Diameter and Wall Thickness: 250–350 mm, 6–8 mm

Selecting Aluminium Light Poles Based on Fixture Types

Floodlights Aluminium Pole

Height Range: 4–6 m / 6–12 m / 12–25 m / 30–60 m

Common Applications:

  • Small areas/courtyard boundaries: 4–6 m
  • Medium fields, parking lot edge lighting: 6–12 m
  • Medium to large sports fields, areas surrounding stadiums or large open spaces: 12–25 m
  • High mast floodlights (high mast towers, full stadium lighting): 30–60 m (some large venues may require even higher, coordinated with lighting layout).

Surface Treatment Recommendations:

  • 4–6 m, 6–12 m: HDG base + weather-resistant powder coating; color controlled, emphasizing environmental friendliness and glare control.
  • 12–25 m, 30–60 m: HDG base + high protection coating combination; UV and salt spray resistant topcoat may be used if necessary; protection for lenses and translucent parts should be in place.

Base Diameter and Wall Thickness Recommendations (Height Segmented):

  • 4–6 m: 60–100 mm, 2.5–4 mm
  • 6–12 m: 100–150 mm, 3–5 mm
  • 12–25 m: 180–260 mm, 4–6 mm
  • 30–60 m: 300–500 mm, 6–10 mm

Street Lights Aluminium Pole

Height Range: 5–8 m / 7–10 m / 9–12 m / 12–14 m / 14–16 m

Common Applications:

  • Residential areas, low-speed or narrow segments: 5–8 m
  • General urban roads, arterial road sections: 7–10 m
  • Main roads, wide streets, commercial areas: 9–12 m
  • Highways/fast roads and wider segments: 12–14 m and above (based on road width and illumination goals).

Surface Treatment Recommendations:

  • HDG base, with medium to high-durability coating; colored powder coatings can be used to differentiate function areas or for aesthetics.

Base Diameter and Wall Thickness Recommendations:

  • 5–8 m: 80–120 mm, 2.5–4 mm
  • 7–10 m: 100–150 mm, 3–5 mm
  • 9–12 m: 150–200 mm, 4–6 mm
  • 12–14 m: 180–240 mm, 5–7 mm
  • 14–16 m and above: 240–320 mm, 6–8 mm

Garden Lights / Landscape Lighting Aluminium Pole

Height Range: 0.6–1.2 m / 1.5–2.5 m / 2.5–3.5 m / 3–4 m

Common Applications:

  • Pathway lights, short fixtures (bollards/stub lights): 0.6–1.2 m
  • Standard block landscape lights, pathway illumination: 1.5–2.5 m
  • Park entrances, tree bases, or higher decorative lighting: 2.5–3.5 m
  • Higher fixtures that emphasize landscape features (under trees, iconic landscape sources): 3–4 m

Surface Treatment Recommendations:

  • 0.6–1.2 m, 1.5–2.5 m: Small cylindrical forms usually use HDG + powder coating, emphasizing low glare and landscape integration.
  • 2.5–3.5 m, 3–4 m: Stainless steel or anodized aluminum materials can be selected, weather-resistant coatings may be added if necessary to enhance aesthetics and durability.

Base Diameter and Wall Thickness Recommendations:

  • 0.6–1.2 m: 60–90 mm, 2–3 mm
  • 1.5–2.5 m: 80–120 mm, 2.5–4 mm
  • 2.5–3.5 m: 100–150 mm, 4–5 mm
  • 3–4 m: 150–180 mm, 4–6 mm

Traffic Lights / Signal Lights Aluminium Pole

Height Range (from center of signal head to ground in meters): 4.5–6.0 / 2.5–4.0 / 2.5–4.0 (actual values comply with local regulations, below is only a suggested range).

Common Applications:

  • Vehicle signal lights (motor vehicle signal heads): 5–6.0 m
  • Pedestrian signal lights: 5–4.0 m (depending on sidewalk height, line of sight requirements, and accessibility standards)
  • Complex intersections or elevated road scenarios may have lights slightly higher depending on layout or elevated by bridge support; care must be taken to ensure visibility for both drivers and pedestrians.

Surface Treatment Recommendations:

  • Base of HDG + powder coating, colors should reduce glare while complying with urban aesthetics; for complex intersections consider electrostatic spray or anodized treatment for durability on supports/towers.

Base Diameter and Wall Thickness Recommendations:

  • 4.5–6.0 m (motor vehicle signal head): Base Diameter 120–180 mm, Wall Thickness 3–6 mm
  • 2.5–4.0 m (pedestrian signal lights): Base Diameter 60–100 mm, Wall Thickness 2–3 mm
  • For other height levels follow the same expansion of rules ensuring structural capacity and stability:
  • 9–11 m: Base Diameter 150–200 mm, Wall Thickness 4–6 mm
  • 12–14 m: Base Diameter 180–240 mm, Wall Thickness 5–7 mm
  • 15–17 m: Base Diameter 200–300 mm, Wall Thickness 6–8 mm
  • 18–20 m: Base Diameter 250–350 mm, Wall Thickness 6–9 mm
  • 21–23 m: Base Diameter 300–420 mm, Wall Thickness 8–12 mm

Important Notes and Usage Recommendations

The above values represent commonly used ranges in engineering practice. Actual designs should be optimized and confirmed considering local standards, wind loads, traffic volumes, road width, surface materials, density of lighting points, light distribution goals, and cost constraints.

Different regions have varying requirements for color, coating thickness, and maintenance cycles; it is advisable to engage with the operations team and local regulations early in the design phase to ensure maintainability and lifespan.

If involving special scenarios (such as ports, airports, extreme weather zones, or highly corrosive environments), it is essential to use higher-grade materials and protective levels, and to conduct detailed structural analysis during light placement design.

 

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